Step 1: Post-Charging Maintenance
Begin by fully charging the battery to prevent overflows and electrolyte imbalances.
During your battery maintenance routine, it's crucial to check for exposure:
If the metal plates are not exposed (A), simply hydrate the battery post-charging.
However,if the plates are exposed (B), take the following steps: top up the battery to cover the plates, recharge the battery, and complete regular watering after charging to ensure optimal performance.
Step 2: Use the Correct Type of Water
Always choose Pure or Distilled Water:
Using a dirty or particulate-filled solution can result in electrolyte imbalances and potential damage to the battery. Optimal performance is achieved with distilled water, but clean and pure alternatives are generally sufficient. Prioritize water quality to ensure the health and longevity of your forklift battery.
Step 3: Optimal Battery Care through Single-Point Watering
Consider implementing a single-point water system, if available, for your battery maintenance. This system not only saves time but also ensures proper water levels in all cells. By streamlining the watering process, you can enhance the efficiency of your maintenance routine and promote the longevity of your battery.
Step 4: Cold Temperature Protection
Ensure your battery's resilience during cold temperatures with these precautions:
Taking precautions against cold conditions is essential. Avoid prolonged exposure to extreme temperatures because freezing within the battery can lead to damage. Additionally, consider implementing protective measures for the entire forklift, such as (Remis Power System):
- Storage: Store the forklift battery indoors or in a heated charging station to keep it warm and ready for daily operation in cold weather.
- Testing: Regularly test batteries to identify potential issues before winter arrives, preventing breakdowns in the cold.
- Maintenance: Keep cables, terminals, and seals clean and secure for optimal battery performance. Regular cleaning and checks are essential.
- Moisture Protection: Store the forklift in a dry area when not in use to shield the battery from moisture and environmental elements.
- Charging: Maintain the battery's charge even during extended periods of non-use, especially in winter. Avoid letting the battery sit for months without charging to ensure healthy operation.
Implementing these comprehensive measures will help safeguard the health and performance of both your battery and forklift equipment.
If uncertainty arises during watering your lift truck’s battery, do not hesitate to contact the Atlas team. We provide professional forklift maintenance conducted by our skilled technicians. Your forklift's reliability is our priority, click HERE to request service today.
Request Service | Forklift & Equipment Maintenance | Atlas Toyota
Read more on Toyota Material Handling: How to Correctly Water Your Forklift Battery | Toyota Forklifts Blog
Footnotes:
1 Writer. (n.d.). How does cold weather affect forklift batteries? | Remis Power Systems Inc.https://remispowersystems.com/2021/01/how-does-cold-weather-affect-forklift-batteries/